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Two sealing degasser

1. Equipment Overview

This equipment is suitable for vacuum sealing of soft pack lithium batteries after formation.

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2. Operation Process

  1. Manually place the battery cell into the vacuum chamber.

  2. Press the start switch.

  3. The clamp presses the battery cell.

  4. The blade punctures the gas bag.

  5. Vacuum extraction.

  6. Seal the gas bag under vacuum.

  7. The chamber opens.

  8. Manually remove the battery cell.

3. Technical Parameters

No.NameParameter
1Battery Height≤200mm (including tabs)
2Battery Body Width≤300mm (including gas bag)
3Sealing Width4-14mm
4Gas Bag Width≤150mm
5Battery Thickness2-15mm
6Sealing Head Length350mm
7Sealing Head Parallelism±0.01mm
8Sealing Thickness Tolerance0.13~0.3mm
9Sealing Edge TemperatureRoom temperature ~280℃
10Temperature Control Accuracy±3℃
11Sealing Thickness Tolerance0.13~0.3mm
12Sealing Time0-99.9 seconds adjustable
13Changeover Time<50min
14Efficiency2PPM

4. Equipment Features

  1. Adopts a rotary table structure for material transfer, allowing simultaneous sealing at a single station, with compact structure and high efficiency.

  2. The upper sealing head can be detached from the chamber by a cylinder for easy head replacement and maintenance, reducing downtime.

  3. Suitable for different types of batteries, easy to adjust by controlling the lower sealing head height with a screw.

  4. The upper sealing head is driven by a cylinder and guided by two linear bearings, ensuring smooth movement and accurate guidance for parallel sealing.

  5. The pressure of the sealing knife can be adjusted via a pressure regulator to meet different process requirements.

  6. The temperature of the upper and lower sealing heads can be set and adjusted through the temperature controller panel buttons, with both current and set values displayed on the LCD screen for easy operation.

  7. The battery press plate uses a large diameter cylinder for adjustable pressure, ensuring battery hardness and electrolyte discharge.

  8. The machine has an abnormal temperature alarm function, only operating when the temperature is appropriate to ensure product sealing quality.

  9. The machine uses a PLC for automatic control, with a touch screen for human-machine interaction, making operation convenient.

  10. The frame is made of aluminum profile, with an attractive appearance; sheet metal parts are made of mirror-finished stainless steel, which is simple and beautiful.

  11. Can operate automatically with electrical control during operation, and manually during debugging.

  12. The heating tube of the lower sealing head can be directly pulled out for easy and quick disassembly.

  13. All sealing heads use I-type design and are made of beryllium copper to ensure sealing requirements.

  14. One-minute two cycles.

5. Major Component Brands

No.NameBrand
1PLCMitsubishi / Xinjie / Panasonic or equivalent brands
2Touch ScreenWeintek / Xinjie or equivalent brands
3Temperature Control ModuleShengtang / AUTONICS or equivalent brands
4Negative Pressure SensorAirtac or equivalent brands
5CylinderAirtac or equivalent brands
6Solenoid ValveAirtac or equivalent brands

6. List of Spare Parts

No.NameSpecificationQuantity
1Magnetic SwitchCustom1
2BladeCustom4
3Sealing RingCustom1

7. Installation Environment Requirements

  1. Power Supply: AC380V/50Hz, power approx. 3KW.

  2. Compressed Air: 0.5~0.7Mpa.

  3. Vacuum: -0.095Mpa.

  4. Equipment Foundation Load: ≥300Kg/m².

  5. Equipment Specifications:

    1. Equipment Weight: approx. 300Kg.

    2. Dimensions: approx. L (0.8m) x W (0.8m) x H (0.9m).

    3. Appearance Color: Light Gray.

  6. Environmental Requirements:

    1. Ambient Temperature: 25±5℃.

    2. Relative Humidity: 30%~75% RCH, ensure the site is dry and well-ventilated, free from acid and alkali corrosion.

    3. Grounding: Protective grounding.


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