Final welding shaping gluing machine-Aluminum shell-Dongguan Yanke Intelligent Technology Co., Ltd

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Connect：Cathy
Phone：+8613113690530
E-mail：btr888888@dgykzn.com
Address：No. 1, Guliao 2nd Road, Tangxia Town, Dongguan City, Guangdong Province China.

Final welding shaping gluing machine

1. Equipment Overview

This equipment is used for integrated welding, shaping, and gluing of battery cell tabs. Three-stage processes are automatically sequenced for integrated completion

2. Equipment Process Flow Diagram

Manual placement into collector → Battery cell placed in tray fixture → Fixture moved to Welding Position 1 → Fixture moved to Welding Position 2 → Fixture moved to Shaping Station → Fixture moved to Gluing Station → Gluing completed, fixture returns to open collector gripper → Waiting for next station to retrieve materials / manual operation.

3. Technical Parameters

3.1 Equipment Specifications: Dimensions (Length * Width * Height)
1500mm * 1500mm * 2000mm

No.	Name	Parameter
1	Substrate Material (Positive/Negative Electrode Sheets)	Aluminum foil, copper foil
2	Substrate Thickness	0.006-0.020mm
3	Spacer Material (Positive/Negative Electrode Tabs)	Aluminum tabs, nickel tabs, copper-plated nickel tabs
4	Spacer Thickness	0.1-0.3mm
5	Maximum Layers	10-120 layers
6	Tab Welding Method	Horizontal/Vertical, to be confirmed before ordering
7	Welding Point Length	20mm
8	Welding Point Width	5mm
9	Welding Point Depth	0.1-0.6mm
10	Welding Time	Within 1 second
11	Number of Rows of Welding Points	3 rows
12	Pressure	0.1MPa～1MPa, adjustable
13	Time Adjustment Range	0.2～0.8/s, 0～60S adjustable
14	Welding Surface Life	≥100,000 times
15	Welding Head Material	Imported high-speed steel
16	Welding Point Height	1mm
17	Welding Point/Pattern Distribution State	Straight or zigzag on upper head; mesh pattern on lower mold
18	Height from Welding Surface to Welding Head	>5mm
19	Length of Welding Head	≤25mm
20	Number of Usable Welding Surfaces of Welding Head	2
21	Size of Single Welding Point	1mm*1mm
22	Welding Head Installation Direction	Straight
23	Adjustable Amplitude Range	Half cycle 20～40um
24	Frequency Difference between Transducers	≤400Hz
25	Impedance Difference between Transducers	≤4Ω
26	Capacitance Difference between Transducers	≤400PF
27	Insulation Resistance between Transducer and Housing	≥30MΩ
28	Power Capacity	8000W+(peak)
29	Welding Tensile Strength	≥300N
30	Frequency Control Method	Built-in adjustable frequency
31	Constant Amplitude Function	Switching power supply constant voltage constant current (constant amplitude)
32	Stepless Amplitude Adjustment	Stepless adjustable
33	Ultrasonic Frequency	20KHz
34	Appearance	No virtual welding, penetration welding, or missing solder, firm welding, layer by layer penetration
35	Equipment Design Service Life	8-10 years
36	Weight	Approximately 60Kg
37	Generator Size	Approximately 520×410×170mm (L×W×H)
38	Head Size	Approximately 480×200×480mm (L×W×H)
39	Efficiency	8000W

3.4 Deburring and Flattening after Welding

No.	Name	Parameter
1	Cylinder	Pressure 400KG
2	Flattening Block	Quenched and tempered, hardness 62 degrees
3	Flattening Arm	45# Steel, thickness 40mm

3.5 Gluing Machine, Applying High-Temperature Adhesive to Prevent Burr Corners

No.	Name	Parameter
1	Tape Width	20mm
2	Tape Length	20-45mm
3	Finger Cylinder	Yadak
4	Cutter	Customized

4. Main Components of the Equipment

No.	Unit Name	Quantity	Remarks
1.	Ultrasonic Welding Machine	2 sets	8000W
2.	Shaping Mechanism	2 sets	Yenke
3.	Gluing Mechanism	2 sets	Yenke
4.	Mobile Module	2 sets	Slide rail + platform
	Electrical Control Part	1 set	Yenke
6.	Frame	1 set	Fangtong + aluminum profile

3. Major Component Brands and Spare Parts List

Main Component Brands

No.	Name	Brand	Remarks
1	PLC	Panasonic / Xinjie	Japan / Domestic
2	Touch Screen	Weintek / Xinjie	China
3	Pneumatic Components	AIRTAC	China
4	Low Voltage Electrical	Chint	China
5	AC Contactor	Chint	China
6	Ultrasonic	Yenke	China
7	Sawtooth Blade	Customized	China
8	Servo Motor	Panasonic / Domestic	China
9	Ultrasonic	Yenke	China

Note: In case of special circumstances, brands of the same level as those above are used.

Spare Parts List

No.	Name	Quantity	Brand	Remarks
1	Magnetic Induction Sensor	2 pieces	Airtac
2	Sawtooth Blade	2 pieces	Domestic, Customized
3	Chicken Skin Glue	2 portions	-	15mmX40mm
4	Groove Photoelectric Sensor	2 pieces	Omron

3, Random Tool List

No.	Name	Specifications	Quantity
1	Hex Wrench	1.5-10	1 set
2	Open-end Wrench	8mm-10mm	1 piece
3	Open-end Wrench	10mm-12mm	1 piece
4	Adjustable Wrench	250mm	1 piece
5	Cross Screwdriver	6*150mm	1 piece
6	Toolbox	ZS-430 Double Layer	1 piece
7	Clock Screwdriver Set	6 pieces	1 set

4, Equipment Infrastructure Requirements

No.	Item	Content
1.	External Dimensions	Equipment approximately 1500mm long * 1500mm wide * 2000mm high (excluding operating space);
2.	Power Requirements	1) Single-phase AC220V±10%, 50Hz, earth line: protective grounding;
		2) Equipment installation power: 5.5KW.
3.	Compressed Air	1) Compressed air pressure: ≥0.6MPa, pressure fluctuation ±1% (clean air after water-free, oil-free, filtered, and stabilized);
		2) Compressed air consumption: 10m³/h, interface quantity: 1 per unit;
		3) Interface air pipe specification: Φ10mm.
4.	Environmental Requirements	1) Coating section temperature: 25±5℃ (according to buyer's process requirements);
		2) Relative humidity: 10%～30% RCH (according to buyer's process requirements);
		3) Cleanliness: 100,000 levels (according to buyer's process requirements).
5.	Ground Requirements	1) Total equipment weight: approximately 0.4 tons;
		2) Cement or terrazzo flooring, flatness ±5mm/㎡, load-bearing capacity ≥350kg/㎡.

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