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Hot pressing test machine

I. Equipment Overview

This equipment is used for the hot pressing and short-circuit testing of square battery cells.

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II. Operation Process

Manually place the battery cell onto the hot pressing platform → Push into the pressing position → Press the start button → Pressure cylinder compresses → Hot press shaping and short-circuit testing → Classification and sorting

III. Technical Parameters

No.NameParameter
1Battery RangeLength 70-150mm * Width 40-80mm * Thickness 4-15mm (Reference Battery: 5070140)
2Shaping AreaLength 300mm x Width 200mm
3Maximum Working Pressure2T, adjustable pressure
4Hot Press Temperature Range30℃~120℃
5Hot Press Temperature Accuracy±3℃
6Temperature Rise TimeAbout 20 minutes (target temperature: 80℃)
7Shaping Time0~99.9 seconds adjustable

IV. Main Component Structure

No.Unit NameQuantityRemarks
1Pressing Platform1 set45# steel, grating protection
2Heating Parts2 piecesHeating plate
3Pressing Component1 setPressure cylinder
4Testing Part1 unitDigital display Yangzi instrument
  1. Pressing Platform: Designed according to the size of the battery cell.

  2. Heating Parts: Uses Omron temperature control to regulate the solid-state relay heating of the fiberglass heating plate, which is evenly heated by a full-surface layout of heating wires.

  3. Testing Part: Insulation resistance tester (Yangzi YD9820D/ST5520).

    • The factory test instrument is YD9820D. If there are other requirements, they are not included in this specification.

    • The tester uses test probes to press the battery cell tabs and measure the insulation resistance value between the positive and negative electrodes.

Voltage Settings Range: 10-1000V, DC
Voltage Output Accuracy: ±(1% of set value + 1V), no load
Voltage Display Accuracy: ±(1% of displayed value + 1V)
Resistance Measurement Range: 1x10^4Ω - 1x10^10Ω
Resistance Measurement Accuracy:

  • < 5000MΩ: ±(3% of displayed value + 3 counts)

  • ≥ 5000MΩ: ±(8% of displayed value + 5 counts)
    Sorting Range: 0-999.9 MΩ-999.9 GΩ, sorting off when set to 0
    Sorting Judgment: Pass/Fail
    Range Control: Automatic/Manual
    Sampling Speed: Approximately 10 times/second
    Alarm Signal: Pass/Fail/Off
    Zero Clearing Method: Open circuit zero clearing
    Parameter Sets: 5 sets
    External Interface: Sorting output (Pass/Fail), remote control input (Start/Reset), RS232C
    Power Supply: AC 220V (±10%)/50Hz (±5%)
    Total Power Consumption: ≤40VA
    Total Weight: Approximately 5Kg
    Preheat Time: About 20 minutes

V. Main Component Brands

No.NameBrand
1PLCPanasonic/Xinje or equivalent
2Touch ScreenWeintek/Xinje or equivalent
3Pressure CylinderSento or equivalent
4Temperature ControllerOmron or equivalent
5Pneumatic ComponentsAIRTAC or equivalent
6Pressure SensorNanli or equivalent
7Insulation Resistance TesterYangzi or equivalent

VI. Spare Parts List

No.NameSpecificationQuantity
1ThermocoupleCustom1
2Test ProbesCustom3

VII. Installation Environment Requirements

  1. Power Supply: AC220V/50Hz, power about 4.5KW.

  2. Compressed Air: ≥0.6MPa

  3. Equipment Foundation Load-Bearing: ≥500Kg/m².

  4. Equipment Specifications:

    • Equipment Weight: Approximately 400kg.

    • Dimensions: Approximately L (0.9m) x W (0.8m) x H (1.9m).

    • Appearance Color: Light gray.

  5. Environmental Requirements:

    • Ambient Temperature: 25±5℃.

    • Relative Humidity: 30%~75% RCH, ensuring the site air is dry and well-ventilated, free from acid and alkali corrosion.

    • Grounding: Protective grounding.


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