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Hot pressing test machine


1、 Equipment Overview

Used for short circuit measurement during hot pressing of square battery cells.

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2、 Operation process
Manually place the battery cells into the hot pressing platform → push them into the pressing station → start button → press down the booster cylinder → perform hot pressing shaping and test for short circuits → classify and screen

3、 Technical parameters

Serial number

name

parameter

1

Adapt to battery range

Length 70-150mm * Width 40-80mm * Thickness 4-15mm

Blueprint battery: 5070140


2

Plastic surgery area

Length 300mm x Width 200mm

3

Maximum work pressure

2T, adjustable pressure

4

Temperature control range for hot pressing

30℃~120℃

5

Precision of hot pressing temperature control

±3℃

6

Temperature rise time

About 20 minutes (target temperature: 80 ℃)

7

Plastic surgery time

Adjustable from 0 to 99.9 seconds

4、 Main component structure of the equipment

Serial number

Unit Name

quantity

remarks

1

Core pressing platform

1 set

45 # steel grating protection

2

Heating section

2 pieces

Heating plate

3

Core pressing component

1 set


Boosting cylinder


4

Testing section

1 unit

Digital display screen Yangtze instrument

1. Core pressing platform, designed according to the size of the battery cells

2. Heating part: Omron temperature control meter is used to control the solid-state relay to heat the fiberglass heating plate. The fiberglass plate adopts a whole surface layout of heating wires to achieve uniform heating of the overall temperature.

4. Testing section: Insulation resistance tester (Yang Ziyi YD9820D/ST5520)

1) The factory testing instrument for the equipment is YD9820D. If there are additional requirements, they are not included in the scope of the specification sheet.

2) The tester measures the positive and negative insulation resistance values by crimping the probe to the electrode ear of the battery cell.

Voltage setting range

10-1000V,DC

Voltage output accuracy

± (1% set value+1V), no load

Voltage display accuracy

±(1% display value+ 1V)

Resistance measurement range

1x104Ω -1x1010Ω

Resistance measurement accuracy

< 5000MΩ ,±(3% display value+3个words)


≥5000MΩ ,±(8% display value+5个words)

Sorting range

0-99.9 M Ω -999.9 G Ω, set to 0 when sorting is turned off

Sorting discrimination

Qualified/Unqualified

Range control

Automatic/Manual

Sampling speed

About 10 times per second

Alarm sound

Qualified/Unqualified/Closed

Zeroing method

Open circuit reset

Parameter group

5 of them

External interface

Sorting output (qualified/unqualified), remote control input (start/reset), RS232C

Power supply

AC 220V(1士10%)/50Hz(1士5%)

Whole machine power consumption

≤40VA

Whole machine weight

About 5kg

Preheating time

About 20 minutes

5、 Main spare parts brands

Serial number

name

brand

1

PLC

Panasonic/Xinjie or equivalent brands

2

touch screen

Weilun Tong/Xinjie or equivalent brands

3

Boosting cylinder

Sentuo or equivalent brand

4

Temperature Controller

Omron or equivalent brand

5

Pneumatic components

AIRTAC or equivalent brand

6

Pressure sensor

Nanli or equivalent brand

7

Insulation resistance tester

Yangtze or equivalent brand

6、 Random accessory list

Serial number

name

Specifications

quantity

1

Thermocouple

customized

1

2

Test probe

customized

3



7、 Installation environment requirements

1. Power supply: AC2200V/50Hz, with a power of approximately 4.5KW.

2. Compressed air: ≥ 0.6MPa

3. The bearing capacity of the equipment foundation is ≥ 500Kg/m2.

4. Equipment specifications:

1) Equipment weight: approximately 400kg.

2) Dimensions: Approximately L (0.9m) x W (0.8m) x H (1.9m).

3) Appearance color: Light gray.

5. Environmental requirements:

1) Environmental temperature: 25 ± 5 ℃.

2) Relative humidity: 30% to 75% RCH, ensuring that the air on site is dry, unobstructed, and free from acid and alkali corrosion.

3) Ground wire: protective grounding.


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