1、 Equipment Overview
Used for short circuit measurement during hot pressing of square battery cells.
2、 Operation process
Manually place the battery cells into the hot pressing platform → push them into the pressing station → start button → press down the booster cylinder → perform hot pressing shaping and test for short circuits → classify and screen
3、 Technical parameters
Serial number | name | parameter |
1 | Adapt to battery range | Length 70-150mm * Width 40-80mm * Thickness 4-15mm Blueprint battery: 5070140 |
2 | Plastic surgery area | Length 300mm x Width 200mm |
3 | Maximum work pressure | 2T, adjustable pressure |
4 | Temperature control range for hot pressing | 30℃~120℃ |
5 | Precision of hot pressing temperature control | ±3℃ |
6 | Temperature rise time | About 20 minutes (target temperature: 80 ℃) |
7 | Plastic surgery time | Adjustable from 0 to 99.9 seconds |
4、 Main component structure of the equipment
Serial number | Unit Name | quantity | remarks |
1 | Core pressing platform | 1 set | 45 # steel grating protection |
2 | Heating section | 2 pieces | Heating plate |
3 | Core pressing component | 1 set | Boosting cylinder |
4 | Testing section | 1 unit | Digital display screen Yangtze instrument |
1. Core pressing platform, designed according to the size of the battery cells
2. Heating part: Omron temperature control meter is used to control the solid-state relay to heat the fiberglass heating plate. The fiberglass plate adopts a whole surface layout of heating wires to achieve uniform heating of the overall temperature.
4. Testing section: Insulation resistance tester (Yang Ziyi YD9820D/ST5520)
1) The factory testing instrument for the equipment is YD9820D. If there are additional requirements, they are not included in the scope of the specification sheet.
2) The tester measures the positive and negative insulation resistance values by crimping the probe to the electrode ear of the battery cell.
Voltage setting range | 10-1000V,DC |
Voltage output accuracy | ± (1% set value+1V), no load |
Voltage display accuracy | ±(1% display value+ 1V) |
Resistance measurement range | 1x104Ω -1x1010Ω |
Resistance measurement accuracy | < 5000MΩ ,±(3% display value+3个words) |
≥5000MΩ ,±(8% display value+5个words) | |
Sorting range | 0-99.9 M Ω -999.9 G Ω, set to 0 when sorting is turned off |
Sorting discrimination | Qualified/Unqualified |
Range control | Automatic/Manual |
Sampling speed | About 10 times per second |
Alarm sound | Qualified/Unqualified/Closed |
Zeroing method | Open circuit reset |
Parameter group | 5 of them |
External interface | Sorting output (qualified/unqualified), remote control input (start/reset), RS232C |
Power supply | AC 220V(1士10%)/50Hz(1士5%) |
Whole machine power consumption | ≤40VA |
Whole machine weight | About 5kg |
Preheating time | About 20 minutes |
5、 Main spare parts brands
Serial number | name | brand |
1 | PLC | Panasonic/Xinjie or equivalent brands |
2 | touch screen | Weilun Tong/Xinjie or equivalent brands |
3 | Boosting cylinder | Sentuo or equivalent brand |
4 | Temperature Controller | Omron or equivalent brand |
5 | Pneumatic components | AIRTAC or equivalent brand |
6 | Pressure sensor | Nanli or equivalent brand |
7 | Insulation resistance tester | Yangtze or equivalent brand |
6、 Random accessory list
Serial number | name | Specifications | quantity |
1 | Thermocouple | customized | 1 |
2 | Test probe | customized | 3 |
7、 Installation environment requirements
1. Power supply: AC2200V/50Hz, with a power of approximately 4.5KW.
2. Compressed air: ≥ 0.6MPa
3. The bearing capacity of the equipment foundation is ≥ 500Kg/m2.
4. Equipment specifications:
1) Equipment weight: approximately 400kg.
2) Dimensions: Approximately L (0.9m) x W (0.8m) x H (1.9m).
3) Appearance color: Light gray.
5. Environmental requirements:
1) Environmental temperature: 25 ± 5 ℃.
2) Relative humidity: 30% to 75% RCH, ensuring that the air on site is dry, unobstructed, and free from acid and alkali corrosion.
3) Ground wire: protective grounding.
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