1、 Equipment Overview
This device is mainly used for manual punching and forming of battery pole pieces.
Equipment pictures (for reference only)
2、 Equipment Technical Parameters
1. Maximum impact force: ≤ 3T;
2. Maximum punching area: 150mm * 200mm;
3. Suitable for pole thickness: ≤ 300um;
4. Template accuracy: The parallelism between the lower plane of the template and the bottom plate is 0.05mm;
5. Dimensional accuracy: ≤ 0.1mm;
6. Appearance of polarizer: burrs less than 15um;
7. Edge size: ≥ 8mm.
8. Working method: manual picking and placing of materials;
9. Qualification rate: over 98%;
10. Product specification range (pole size)
Size range of polarizer after punching and cutting | ||
Serial number | name | Size (mm) |
1 | Pole width W | 30~150 |
2 | Pole height H | 40~200 |
3 | Extreme ear height Ht | 3~40 |
4 | Extreme ear away from D | 3~50 |
5 | Extreme ear width Wt | 5~60 |
Note:; The actual processing specifications of the equipment are determined by the size selected by the customer and the cutting mold specifications.
3、 Equipment performance requirements
1. This machine is driven by a gas-liquid booster cylinder, which has low energy consumption and high output (using a low-cost gas source to convert it into a high cost, high output hydraulic pressure), saves energy, and has a compact structure and high efficiency;
2. This machine adopts a fully pneumatic control method, which is easy to operate and achieves automatic boosting through pneumatic logic pneumatic circuit;
3. The upper and lower templates have high strength and stable performance;
4. Small external dimensions, saving space.
4、 Main components of the equipment
Serial number | Component Name | Manufacturer |
1 | Boosting cylinder | customized |
2 | Time relay, solid-state | Omron |
3 | Intermediate relay | Omron |
4 | Safety light curtain | Xinsuo/Beijafu |
5 | linear guide rail | Shang Yin |
6 | Cylinder | AirTAC |
7 | Bearing | IKO、NSK |
8 | Solenoid valve | AirTAC |
5、 Spare parts
Serial number | Component Name | quantity | Manufacturer |
1 | Punching knife die | 1 set | Customized (1 piece for each positive and negative pole) |
2 | PET gasket | 6 sheets | customized |
6、 Installation environment requirements
1. Power supply configuration: AC220V, 50Hz, voltage fluctuation range:+10%~-10%; The total power of the equipment is about 3KW;
2. Compressed air: 0.25~0.76Mpa; Air pressure fluctuation ± 1% (clean air after removing water, no oil, filtering, and stabilizing);
3. Equipment specifications:
1) Equipment weight: approximately 0.2 tons;
2) Dimensions: L (0.6m) * W (0.8m) * H (1.4m);
3) Appearance color: light gray or customer specified;
4. Environmental requirements:
1) Environmental temperature: 25 ± 5 ℃;
2) Relative humidity: 30%~75% RCH, ensuring that the air on site is dry, unobstructed, and free from acid and alkali corrosion;
3) Ground wire: protective grounding.
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