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I. Equipment Overview

1. Equipment Name: Horizontal Heat Press Aging Machine

2. Equipment Model: YK-W64CH-5V6A

3. Equipment Application:

This equipment is specifically designed for the aging process of soft-pack lithium-ion batteries. It utilizes a rapid heating method by clamping the batteries between aluminum plates to achieve efficient aging. The battery cells are securely clamped between pressure plates using a pneumatic cylinder. Each unit boasts 64 individual channels, incorporating 8 units of 5V6A three-range testers. Two sets of fixtures are employed, each comprising 32 channels, with two batteries placed on each layer. The maximum charge and discharge current is rated at 6A. The equipment is compatible with batteries that have the following dimensions: Length 170mm, Width 102mm, Thickness 12.8mm. It is equipped with a comprehensive range of functionalities, including heating, temperature control, charging, data connection, and communication capabilities.

4. Scope of Application:

No.NameCodeSpecification Dimensions (mm)
1LengthL140-180
2WidthW150-120
3ThicknessT4-13
4Lug LengthS12-20
5Minimum Lug SpacingW2≥5
6Maximum Lug SpacingW3≤100
7Lug WidthW45-20



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5. Equipment Dimensions:

The equipment measures approximately 1800mm in length, 1400mm in width, and 1850mm in height.

6. Equipment Weight:

The equipment weighs approximately 1400Kg.

7. Equipment Color:

The equipment comes in a standard computer white finish or can be customized to match the customer's preference.

 

II. Process Flow

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III. Equipment Structure Diagram (For Reference Only)

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IV. Equipment Functions and Description

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Layer Structure Diagram



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Layer Structure Diagram

 

1. Pneumatic cylinder pressurization, controlled by PLC through electric proportional valve, can realize multi-period and multi-section pressure adjustment.


2. Adopt the silicone heating plate to heat, and the temperature is controlled by the PLC temperature module.


3. The layer plate is equipped with silica gel plate.


4. The polar ear pressure block is made of insulating material injection molding parts.


5. The compression spring of the polar ear pressure block is made of mold spring or 304 stainless steel spring.


6. Adopt high temperature and corrosion resistant PET membrane pocket battery.


7. The PCB board can be adjusted manually when the product is changed.


8. Both ends of the fixture have heat insulation measures to reduce heat conduction to the outside of the fixture or other parts of the equipment.


9. Protection function


1) Software overvoltage, undervoltage, overcurrent, undercurrent and overcapacity protection.


2) Voltage and current protection value range can be set.


3) Set a high alarm light to prompt the working state.


4) Equipped with emergency stop button, the fixture automatically opens when emergency stop.


5) A smoke alarm is installed. When there is a smoke alarm, the machine stops running and gives an alarm.


6) After the device is shut down by alarm, the unfinished process can continue from the interrupted position without starting the process from scratch.


7) If the communication between the lower computer and the upper computer is interrupted, the original process can be continued after the communication is restored to normal.


8) Over temperature protection, the system will automatically cut off the heating and forming process of the tool and give an alarm when the set temperature is exceeded.


9) When there is an abnormal power failure of the device, the current process step can be continued.


10) When there is a time communication interruption or PC failure, the device will automatically enter the waiting state, and continue the current process after the communication is quickly reset.


五、

Device Main Parameters

1. Device Performance Indicators

No.Device ParameterDescriptionRemark
1Temperature RangeRoom temperature~90℃
2Temperature Precision±3℃
3Initial Heating-up Time≤30 minutes (Target Temperature: 80℃)
4Heating MethodSilicone heating plate
5Pressure Range100~3000kg
6Pressure Precision≤1000kg: ±10kg;>1000kg: ≤±2%
7Working Gas Pressure5.0~7.0kgf/cm²(i.e. 0.5~0.7Mpa)
8Rated PowerApprox. 7.5KWSubject to actual device



3. Formation Software Functions

  1. Language: Simplified Chinese.

  2. Process Editing: Can set different processes according to battery model, the charge-discharge conditions in the process include: constant current charging (CCC), constant current constant voltage charging (CCVC), sleep (Rest), constant current discharging (CCD).

  3. Each step of charge and discharge can be copied, pasted, deleted, etc., and single or multiple steps can be moved, deleted, cycled at will, and each process can be edited with 1 to 32 formation steps.

  4. Accurately control the ending condition of each process by limiting time, voltage and current.

  5. The software supports various continuations, such as manual pause continuation, software shutdown continuation, power failure interruption continuation, device communication interruption continuation, and abnormal stop continuation.

  6. Local detailed test data storage, can view the current test data and historical data of each channel at any time, there are two ways to display data and curves, and supports exporting EXCE reports in single or batch forms, and can also set automatic data export after test completion as needed.

  7. Supports capacity sorting, which can be used for battery grading.

  8. Supports end-of-test qualification judgment based on specified cycle capacity, voltage, time, etc. information.

  9. Supports various step protections and global voltage, current, temperature anomaly protection, and abnormal alarm.

  10. Supports database server background storage.

5.Main equipment parameters

1. 设备性能指标

Serial number

Equipment parameters

Notes

Remarks

1

Temperature range

Room temperature ~ 90℃


2

Temperature accuracy

±3℃


3

Initial heating time

≤30 min (target temperature: 80℃)


4

 

Mode of heating

Silicone heating plate


5

Range of pressure

100~3000kg


6

Accuracy of pressure

≤1000kg:±10kg

>1000kg:≤±2%


7

Working air pressure

5.0-7.0kgf /cm²(0.5-0.7mpa)


8

Rated power

About 7.5KW

Subject to physical goods

 

2. Power supply parameters


Index item

Index parameter

resolution

AD:16bit;DA:16bit

Input impedance

≥1MΩ

voltage

Constant voltage range control

0V~5V

Minimum discharge voltage

The two ends of the upper and lower fixtures can be discharged to 1V, and the 2m wire length can be 1.5V

accuracy

± 0.05% of FS

Degree of stability

± 0.05% of FS

current

Output range per channel

Range 1:0.5mA-0.1A; Range two: 0.1A-3A; Range three: 3A-6A

accuracy

± 0.05% of FS

Constant voltage cutoff current

Range 1:0.2mA; Range two: 6mA; Range three: 12mA

 

Degree of stability

± 0.05% of FS

power

Single channel output power

30W

Degree of stability

± 0.1% of FS

Time

Current response time (10%FS~90%FS)


<1ms

 

Work step time range

≤(365*24) hours/work step, time format support 00:00:00:00 (h, min, s, ms)

Data logging

Data logging conditions

Minimum time interval: 100ms

Minimum sampling voltage: 10mV

Minimum sampling current: 6mA

Minimum voltage interval: 10mV

 

Minimum current interval: range 1:0.2mA; Range two: 6mA; Range three: 12mA

Frequency of recording

10Hz

charging

Charging mode

Constant current charging, constant voltage charging, constant current constant voltage charging, constant power charging

Cutoff condition

Voltage, current, relative time, capacity, energy, -△V

 

Discharge of electricity

Mode of discharge

Constant discharge, constant voltage discharge, constant current constant voltage discharge, constant power discharge, constant resistance discharge

Cutoff condition

Voltage, current, relative time, capacity, energy

 

Pulse mode

 

charging

 

Constant current mode, constant power mode

 

Discharge of electricity

 

Constant current mode, constant power mode

Minimum pulse width

 

500ms

 

Number of pulses

 

A single pulse work step supports 32 different pulses

 

Continuous switching of charge and discharge

A pulse work step can achieve continuous switching from charging to discharging

Cutoff condition

 

Voltage, relative time

 

DCIR test

It supports the calculation of DCIR by custom picking points

 

Loop

Loop test range

1~65535次

Number of single cycle steps

254

Loop nesting

It has the function of nested loop and supports up to 3 layers of nesting

Protection

Power down data protection


Safety protection conditions can be set, setting parameters include: voltage upper limit, voltage lower limit, current upper limit, current lower limit, protection delay, protection grade IP20


具It has off-line test function

Safety protection conditions can be set, setting parameters include: voltage upper limit, voltage lower limit, current upper limit, current lower limit, capacity upper limit, delay time, anti-reverse protection function


IP protection class

 

Protection class IP20

 

Channel characteristics

The constant current source and constant voltage source adopt double closed loop structure

Channel control mode

Independent control

Voltage and current detection sampling

Four wire connection

noise

<55dB

Database

 

MySQL database was used to manage the test data centrally

Communication mode of host computer

Based on TCP/IP protocol

Data output mode

EXCEL2003,2010、TXT

Server Disk Configuration

500GB

Server Operating System

Windows 7

Communication interface

Network port

Leakage current


 

<5μA

 



3. Into software functions


1) Language: Simplified Chinese.


2) Process editing: Different processes can be set according to the battery model. The charging and discharging conditions in the process include: constant current charging (CCC), constant current and constant voltage charging (CCVC), sleep (Rest), and constant discharge (CCD).


3) The functions of copy, paste and delete can be realized between each step of charging and discharging, and the functions of arbitrary move, delete and cycle can be carried out in single step and multiple steps. Each process can be edited to 1~32 steps.


4) The end condition of each process is accurately controlled by limiting time, voltage and current.


5) The software supports various kinds of renewal, such as manual pause renewal, software shutdown renewal, power interruption renewal, equipment communication interruption renewal, abnormal stop renewal.


6) Local test detailed data storage, you can view the current test data and historical data of each channel at any time, there are two ways of corresponding data and curve, and support to export EXCE report in single or batch form, in addition, you can set automatic derivative data at the end of the test according to needs.


7) Support capacity sorting, which can sort the battery level.


8) Support the qualification judgment at the end of the test, according to the specified cycle capacity, voltage, time and other information to judge.


9) Support various work step protection and global voltage, current, temperature anomaly protection, and abnormal alarm.


10) Support database server background storage.


11) Software offline protection.


12) Software provides free upgrade.


Six, the main parts

Serial number

Name

Brand

Remarks

1

PLC

Panasonic


2

Touch screen

Weilun


3

Temperature module

Essen Intelligent/Shengtang


4

Electric proportional valve

Airdecker /SMC


5

Solenoid valve

Airdecker 


6

Cylinder of air

Customization


7

Power supply cabinet

New way


Some parts are not listed one by one, the actual configuration shall prevail

 

Vii. Spare parts

Serial number

Name

Specifications

quantity

1

Mylar paper

Customization

32 photos

2

Circuit board

5V10A

1 set

3

Silica gel sheet

Customization

1 piece

4

Heat generating plate

Customization

1 piece


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