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Ultrasonic cap welding machine

1.Equipment Overview

This machine is used for welding aluminum foil to aluminum lugs and copper foil to copper plated nickel or nickel lugs.

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2.Operation Procedure

  1. Set the equipment parameters according to the product process

  2. Manually position the battery cell lugs and caps

  3. Start the switch

  4. The cylinder presses down for welding

  5. After welding is completed, the cylinder rises

  6. Manually remove the battery cell

3.Technical Parameters

No.NameParameter
1Lug Welding MethodHorizontal
2Welding Surface Life≥100,000 times
3Welding Head MaterialImported powder alloy
4Weld Height0~50mm
5Distribution State of Weld Points/PatternsStraight or herringbone pattern on the upper welding head, mesh pattern on the lower mold
6Height of Welding Surface from Welding Head0~50mm adjustable
7Usable Welding Surface of Welding Head4
8Power that Transducer Can Withstand1000W
9Ultrasonic Frequency40KHz



4.Equipment Features

  1. It adopts advanced constant current and constant pressure circuit technology, and the ultrasonic amplitude can be continuously adjusted.

  2. It adopts intelligent ICS chassis control system with secondary ultrasonic function; system self-check on startup, intelligent segment vibration, automatic tracking.

  3. The mechanical structure of the machine head adopts German X-rail structure with high precision.

  4. Protection system:

    1. Voltage protection system (power supply voltage range 220V~250V); does not affect the output power and working frequency of this machine during automatic constant voltage.

    2. Overload protection system.

    3. Overcurrent protection.

    4. Automatic compensation for unstable power supply frequency.

    5. Welding overload protection signal feedback.

5.Main Components and Brands

No.NameBrand
1CylinderYadake or equivalent brand
2Solenoid valveYadake or equivalent brand
3Welding headCustomized



6.Installation Environment Requirements

  1. Power supply: AC220V/50Hz, power about 1KW.

  2. Compressed air: 0.5–0.7Mpa.

  3. Equipment specifications:

    1. Equipment weight: approximately 50kg.

    2. Generator dimensions: approximately L (0.55m) x W (0.3m) x H (0.55m).

    3. Machine head dimensions: approximately L (0.5m) x W (0.2m) x H (0.4m).

    4. Appearance color: light gray.

  4. Environmental requirements:

    1. Ambient temperature: 25±5℃.

    2. Relative humidity: 30%–75%RCH, the site air should be dry and unobstructed, and there should be no acid and alkali corrosion.

    3. Grounding: protective grounding.


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